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Subject: "Sharkeys Mako-WIP"   Page 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | Previous Topic | Next Topic
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Conferences Mako Shark 2 Mako/Maco Replicas Topic #412
Reading page 9 of 12 pages

 
Sharkey1807

 
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443 posts
81. "RE: Sharkeys Mako-WIP"
Oct-01-11, 04:24 AM (EDT)
Quote
http://cgi.ebay.com/ebaymotors/99-05-JETTA-CCFL-HALO-CLEAR-PROJECTOR-HEADLIGHT-HID-KIT-/130439723881?pt=Motors_Car_Truck_Parts_Accessories&fits=Model%3AJetta&hash=item1e5ed03b69

Well, just seem i put the wrong link.
But i've seen them for 139$ in the bay.


http://www.cybergate-corp.ch/mako_clip/


 

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Sharkey1807

 
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82. "RE: Sharkeys Mako-WIP"
Oct-01-11, 08:15 AM (EDT)
http://cgi.ebay.com/ebaymotors/1999-2004-JETTA-CCFL-HALO-LED-PROJECTOR-HEADLIGHT-CLEAR-/130436994702?pt=Motors_Car_Truck_Parts_Accessories&hash=item1e5ea6968e#ht_4777wt_460

This are the same. Price for them is 194$.
Can't find anymore the cheaper ones, maybe i looked wrong. Sorry


http://www.cybergate-corp.ch/mako_clip/


 

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Sharkey1807

 
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83. "RE: Sharkeys Mako-WIP"
Oct-01-11, 08:35 AM (EDT)
Here were the same for 194$.
Can't find anymore those cheaper ones.

http://cgi.ebay.com/ebaymotors/1999-2004-JETTA-CCFL-HALO-LED-PROJECTOR-HEADLIGHT-CLEAR-/130436994702?pt=Motors_Car_Truck_Parts_Accessories&hash=item1e5ea6968e#ht_4777wt_460

Maybe i looked wrong.


http://www.cybergate-corp.ch/mako_clip/


 

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Sharkey1807

 
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84. "RE: Sharkeys Mako-WIP"
Oct-06-11, 02:23 PM (EDT)
It didn't let me in peace that i couldn't find those lights anymore for a better price.
So went back to the bay and search more.
And guess ?
Yes i found them again for a unbeatable price of 105$ for the pair.
http://cgi.ebay.com/ebaymotors/1999-2004-VW-JETTA-MK4-LED-HALO-PROJECTOR-HEADLIGHT-FOG-?cmd=ViewItem&_trkparms=algo%3DRPSI%252BSI%26itu%3DUCP%252BUA%252BMAGEXP%252BUCI%252BFICS%26otn%3D12%26pmod%3D130436994702%26po%3DLPV%252BLVI%26ps%3D63%26clkid%3D3289550357896858807&_trksid=p5197.m263&item=200658829630

They're almost the same as mine, only the bar down the big beams is made with LED's instead like mine with a bulb.


http://www.cybergate-corp.ch/mako_clip/


 

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Sharkey1807

 
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85. "RE: Sharkeys Mako-WIP"
Oct-19-11, 05:04 PM (EDT)
Hi Guys,
finally me and Steven found some time to go further in the build up.

But first of all some parts came in, all in all pretty eavy package:
HEAVY DUTY 7-LEAF SPRING


LONG SPRING MOUNTINGBOLTS
Who wants to have a ride hight like a offroad car ?!?

NEW REAR ROTORS

460LB FRONT COIL SPRINGS
I guess the need to be shortened a bit.


Steve started over with assembling the rotors.
Means before that he had to dissasemble the old rotors from the hubs.
We decided instead of riveting the hubs to the rotors to screw them like many other sports cars have it.


Next step was extensive cleaning of the old hubs.


A good coat of POR15 over the hubs to give rust less chance.

Testfit of new caliper.

Testfit on the axle. Looks nice.....

Pre-assembling hubs into rotors.


I started over with beginning of the grill inlay construction.
But 1st of all had to "glue" the frontend together with tape.
Man, specially the pieces inside the hood which gives some structural strenght will really need a lot of reshape work. They're made to big, guess had to be this way for individual alignment.

And yes, I WAS AMAZED seeing the headlights in the front.





Just placed the headlights in the frontend to see how they fit.
Finally they will be behind a cover, only the frontglas will be seen and all the mechanics and wires behind that cover. That cover will also give the whole lower part of the front more stiffness and stenght.

At the moment the cooling profiles which come on the domes are in the machine shop.
Should get them back on friday.
Then need to grind all the edges smooth and polish the edges.
Will put some photos of them at friday.........


As allways, any comments very welcome.

Greetings
Robert


http://www.cybergate-corp.ch/mako_clip/


 

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andy76

 
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86. "RE: Sharkeys Mako-WIP"
Oct-19-11, 06:31 PM (EDT)
LOVE the look of the lights.!!!!!! Andy


 

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454CanAm

 
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87. "RE: Sharkeys Mako-WIP"
Oct-19-11, 11:37 PM (EDT)
Looks AWESOME !!!!!!!!!!!!

Keep up the good work Robert..... and Steve !!!!!!


 

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Sharkey1807

 
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88. "RE: Sharkeys Mako-WIP"
Oct-20-11, 07:12 AM (EDT)
Glad at least the crazy Mako-guys like the headlight assembly.
Many say it's too modern and some even say it's bling-bling.

Even when only i have to like it, you guys are my measurement.
So don't hesitate also to critisize.

Maybe when the grill is over the lights the modern lights will be somehow covered.
Still have a bit a space problem to solve. The inner pieces which support the hole front are on some points in the way of the lamps and the grill inlay.
But won't modify them before Steve didn't made a mold from.
As he assembles then the front pieces he will have to do that cutout.
The good thing, also the grillinlay will give more structural support when it's bonded to all the pieces.

I'm still fighting with the idea of putting a front-spoiler like yours Rick. I like it but don't know how well a standard spoiler will fit to the shape of the lower frontpiece.
But have still some time to let this idea settle.

Greetings
Robert


http://www.cybergate-corp.ch/mako_clip/


 

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Sharkey1807

 
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89. "RE: Sharkeys Mako-WIP"
Oct-22-11, 09:12 AM (EDT)
Just a sneek preview.
Picked up yesterday the machined dome grills.
They look pretty cool, but do not ask me about the price for machining them. I was stupid not to ask before how much it will cost.
Well, we never stop to learn.

Of course couldn't resist to put up the complet frontend and also stick the emblems.

Next week i will start over with building 1st the front grill.
Haver to do that first to see how much space it needs and only then the grill inlay with headlights can be constructed.

Today 2 orders went out. Mainly suspension and wheel parts.
Wheel Spindle, With Disc Brakes, Rear, $259.98
Front Wheel Bearing & Seal Kit, $59.98
Rear Wheel Bearing & Seal Kit, $85.98
Wheel Stud Set, Front Or Rear, $19.90
Wheel Lug Nut Set, Chrome, $24.99
Wheel Spindle Flange Nut, Front/Rear,$7.98
Rear End Bearing & Seal Rebuild Kit. $141.99
Trailing Arm To Spindle Support Studs. $13.98
Strut Rods. Adjustable W/Polyurethane $109.99
Rear Backing Shield. Silver LH $26.99
Rear Backing Shield. Silver RH $26.99
Trailing Arm Bushing Kit. Polyurethane $99.98
Rear Shock Upper Mount Bolt Kit. $23.98
Front Wheel Bearing Cap $9.98

About the spindles more later. Steve teared them down already, they're not anymore usable. Too much wear from wrong installed bearings and other issues on the rear suspension.
Will put all that up on the website this weekend.

Greetings
Robert


http://www.cybergate-corp.ch/mako_clip/


 

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Sharkey1807

 
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90. "RE: Sharkeys Mako-WIP"
Nov-29-11, 04:24 AM (EDT)
Hi Guys,

haven't had the time to update the website lately.
That's why now it's a major update covering the time from 20.otober till today.

In general i have to admit that i didn't like too much what Steve discovered with the rotors, spindles and bearings.
All the bushings and most of the bolts i ordered already new.
But there was a ton of more cost intensiv pieces which needed to be replaced.
Anyway, now almost everything is new.

Luckily Steve had already all the necessary tools to that inhouse, what saved a lot of money.

Some pictures of how the rear wheel assembly looked before.
Say idiots worked on this car !?!

One more. Could have become easily a disaster on the road !!!

The new and old rear spring.
Went with a 7 leaf Ghymkana.

Good looking strut rods.
Will be replaced by new adjustable ones.

One more great use of a cotter pin !!

Sure this car was very well adjusted, means maybe it steered just a bit over the whole road space ?

Like always, Steve takes atention to detail and marks all the pieces.

Shot trailing arm bushings.

New bolt assembly for the trailing arms.

Decided to throw all the old calipers and ordered new stainless ones with o-rings for front and rear.

Something is missing at the u-joint bolts ?

Well yes, the french locks which should asure the bolts can't come off !

A piece out of the parking brake !
Explains why the parking brake had not a lot of use on the pads. But also why it didn't work at all.

This maybe explains the parking brake problem better.
Makes any adjustment impossible.

Here a overview of the parking brakes. Surface rust overall let's guess it was "out of use" !

Some of the new parking brake stuff.

Bad looking rear spindles.
More in next photos.

Must have made a lot of noise when driving with such wheel bearings !
Grease seal failed.

Nice picture !?! And cost intensiv too.
Damage from bearing failure.

Shot rear spindle from all the bearing damage and no grease anymore.

one more.

This is just to show how the tool gets used.
Not really necessary as the spindles anyway get thrown.

Uff, at least the trailing arm is not looking bad and just has surface rust.

New wheel bearings from Muskegon Brakes.

The new spindles. NIIICCCCEEEEE

New lug nut studs, spindle nuts and chromed lug nuts.

spindle assembly with the new lug nut studs.

Rotors will getting bolted to the spindle instead of rivets.

Rotors bolted on.
Bolt heads still to long, but will be shortened to specific hight.

This is something i say looks hot.

And the whole 4 together. YEEAAAHHHHH

Trailing arm gets rid of the worn bushings.

New trailing arm bolt and bushings.


Now a switch to the front assembly.

Also the front hubs get new rotors. Again screwed instead of riveting.

Screws shorted to size on the rotors.

Lug nut studs pressed in.

Also on the fron wheel new bearings as well.

A good greasing is doing the trick.

Front wheel assembly. Not yet bolted together with the spindle nut.


As all the gas tank was restored to new condition it made sense to buy also a new gas tank sending unit.


Soon the body will go back on the frame.
So i thought it's getting time to have new weather strips and a good adhesiv from 3M.


Finally i made the long desirted progress with the Mako Shark Emblems.
They're out of metal. Yeaaahhhhh
The material is called ZAMAC and is often used for making car emblems.
It consists of Zinc, aluminum, copper and some other materials.

Here a shot from some of the scripts just after sand casting.
Still raw, but ehhh......heavy !


After the first polish they already shine like crazy.
Just let's see when they're plated in nickel over copper !!!

Next step is now to have casted also the special made Mako Shark gaslid-door insert and the special made Mako Shark shifter knob.


Like allways much much more photos (this time 169 new pictures) on our website.
And comments, also critical ones, allways welcome.

Greetings
Robert


http://www.cybergate-corp.ch/mako_clip/


 

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